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K-12 EducationHigh school makerspace

How Holy Ghost Prep moved past SD cards and decided to go bigger

Engineering teacher Kevin Bushek runs the Brennan Family Innovation Center (BFIC) for about 120 students across 7 courses. Once he added more printers, micro SD cards stopped working, and 3DPrinterOS let his students print from their own computers.

Holy Ghost Preparatory School campus in Bensalem, Pennsylvania
Holy Ghost Preparatory School logo3DPrinterOS

The story in brief

  • The challenge: scaling beyond a couple of Ultimakers, when micro SD cards were easy to lose, hard to label and awkward for students to use at home.
  • The solution: 3DPrinterOS, an online printing platform students simply point their computers to, with user groups for every class.
  • The result: a “we can go bigger” moment, with Creality Ender-3 S1 Pros working almost 24/7 and class projects prioritized.
~120
students taught across Kevin’s courses
7
3D printers in the makerspace
24/7
printers working almost around the clock
1The challenge

Micro SD cards could not keep up

Holy Ghost Preparatory School is a private Catholic all-boys college prep school in Bensalem, Pennsylvania, founded in 1897. In 2017 it opened the Brennan Family Innovation Center (BFIC), a makerspace with 3D printers, two laser cutters, a CNC router and a full wood shop.

While the BFIC ran only a couple of Ultimakers, engineering teacher Kevin Bushek did not need robust software. When he started adding printers, he realized within a month that it would not work without a change: micro SD cards were too easy to lose and it was too hard to tell which file was on which card.

Micro SD card readers are also not a common household item, so students faced unnecessary hurdles just getting their designs to a printer.

Holy Ghost Prep campus building
2The solution

An online platform students just point their computers to

Kevin moved the BFIC to 3DPrinterOS, a cloud 3D printing solution that young people can simply point their computers towards, with no cards or readers involved.

He uses user groups to separate individual classes, so he always knows where a print request comes from. One class has a user group that prints for free, and he uses 3DPrinterOS to prioritize school-based projects ahead of personal ones.

3The results

A lightbulb moment: we can go bigger

Switching to 3DPrinterOS gave Kevin a lightbulb moment: “We can go bigger!” He now runs 6 Creality Ender-3 S1 Pros that work almost 24/7, and has used 3DPrinterOS to manage the BFIC's printers for nearly two years.

The platform supports a demanding schedule of about 120 students across 7 courses, plus requests from other teachers and an electromechanical design class, while still leaving room for students' personal projects when printers are free.

Interactive

How Holy Ghost Prep runs 3D printing on 3DPrinterOS

Click through each step to see how the workflow runs day to day.

Step 1 at Holy Ghost Prep

Students design for real problems

Students design projects such as phone holders and pint-glass handles in Tinkercad and, from Engineering II, Fusion 360, then iterate until their parts work.

  • CAD skills built level by level
  • Design, print, test, repeat

“I can't light the fire of creativity, but I'm trained to recognize it and fan that flame to bring it out.”

Kevin BushekEngineering Teacher, Holy Ghost Preparatory School
FAQ

Questions about Holy Ghost Preparatory School and 3DPrinterOS

Why did Holy Ghost Prep start using 3DPrinterOS?

When the makerspace grew beyond a couple of Ultimakers, micro SD cards became too easy to lose and too hard to label, and many students had no card reader at home. 3DPrinterOS let students print online from their own computers.

How many students and printers does the makerspace support?

Kevin Bushek teaches about 120 students across 7 courses. The Brennan Family Innovation Center has 7 3D printers, including 6 Creality Ender-3 S1 Pros that work almost 24/7.

How does Holy Ghost Prep organize print requests?

Kevin uses 3DPrinterOS user groups to distinguish individual classes, so he knows where each request comes from. One class group can print for free, and scholastic projects are prioritized over personal ones.

How long has Holy Ghost Prep used 3DPrinterOS?

Kevin has used 3DPrinterOS to manage the 3D printers in the BFIC for nearly two years.

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Tim Bäck

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Koenigsegg Automotive AB

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